DRS software and PLC panels for concrete batching plants.

DRS software sits between the operator and the plant’s control system, turning what the operator needs into precise control. Choose the edition that fits your plant, and we build the panel to match.

DRS ULTRA V6Batch screen
DRS-Ultra V6 batching screen with aggregate bins, cement, water and admix weighers, mixer, stock levels and batch details
DRS Ultra version 6.0 start screen

DRS-Micro

Edition 1 of 3

Simple, reliable and functional.

SCADA control with recipe storage, basic reports and a customer and vehicle log. The core functions for smooth batching, without extra cost or complexity.

Included

  • SCADA control
  • Recipe storage
  • Batch and production reports
  • Customer and vehicle log

Best for

  • Small to medium RMCs
  • Builders needing compliance and traceability
  • Projects without SMS, email or Telegram reports
DRS-MICRORecipes and customer log
Recipes, kg per m³4 saved
GradeCement20 mm12 mmM-SandWater
M20290620480760175
M25340600460740165
M30380580450720160
M35410560440700158
Customer and vehicle logToday
DocketCustomerVehiclem³
1042Sri Balaji BuildersTN 09 BX 45216.0
1041Site 14, OMRTN 18 AK 77307.0
1040Green HomesTN 05 CR 11926.0

DRS-Ultra

Edition 2 of 3

Advanced batching. Full plant control.

Built after studying how operators actually work. Everything in DRS-Micro, plus:

Plant control

  • Material filling order
  • Jog, in-flight and deadweight correction
  • Aggregate 5 as ice
  • Mixer gate sensor
  • Pump and TM modes
  • Live cycle time, motor running hours
  • Preventive maintenance

Records and reports

  • Cycle charts and error logs
  • DC (delivery challan) button
  • Automatic consumption reports
  • Docket delete options
  • Unlimited recipes, customers and vehicles
  • Sales graph and report filtering

DRS-Ultra+

Edition 3 of 3

The complete smart SCADA suite.

For plants that need automation depth, audit-compliant records and reports that carry their own brand. Everything in DRS-Ultra, plus:

Ultra+ features

  • Cumulative auto print
  • GST-compliant invoices
  • Batch reports by SMS, email and Telegram
  • Alerts
  • SAP integration (Adani Cements)
  • Your company logo on reports
  • 24/7 remote support

Ideal for

  • Plants needing automation depth
  • Audit-compliant environments
  • Brand-sensitive reporting
REPORT SETTINGSAuto print, email, SMS
DRS-Ultra+ report settings: auto print, email and SMS after every batch or at a set time

Reports go out on their own

After every batch or at a set time, to the company, the customer, or both.

  • SMS
  • Email
  • Telegram
  • SAP sync

Compare what each DRS edition includes.

Each edition includes everything in the one before it. Not sure which fits? Tell us your plant type and capacity.

FeatureDRS-MicroSmall RMCsDRS-UltraFlexibility and controlDRS-Ultra+Full-scale plants
Batching
SCADA control and recipe storage
Customer and vehicle log
Material filling order
Jog, in-flight and deadweight correction
Aggregate 5 as ice
Mixer gate sensor
Pump and TM modes
Records and reports
Basic batch reports
Cycle charts and error logs
DC button and docket delete
Automatic consumption reports
Cumulative auto print
GST-compliant invoices
Reports by SMS, email and Telegram
Alerts
Enterprise
SAP integration
Your logo on reports
24/7 remote support

DRS Matrix Flow

Command every plant from one clean screen.

Real-time production, fleet, consumption and delivery data across every RMC plant you run, in a single web platform.

Highlights

  • Multi-plant control
  • Live dockets and batches
  • Production in m³ per day
  • Mix design breakdown
  • Consumption tracking
  • Fleet and delivery data
  • Role-based access
  • Secure sign-in portal
DRS MATRIX FLOWrmcreportslive.com/dashboard
DRS Matrix Flow dashboard with live production, weekly dockets and the 14-day production trend
DRS MATRIX FLOWrmcreportslive.com/login
DRS Matrix Flow secure sign-in portal

DRS Live Monitor

Every DRS plant, updating live.

Head office sees what every plant is producing, consuming and dispatching as it happens, without waiting for phone calls or end-of-day reports.

Highlights

  • Live production at every plant
  • Material consumption by plant
  • Delivery challans as they are issued
  • All DRS plants in one place
  • Secure sign-in portal
  • Works in any web browser
DRS LIVE MONITORdrsultralivewire.com/dashboard
DRS Live Monitor dashboard with today's production, 15-day growth, daily loads and top customers, demo data
DRS LIVE MONITORdrsultralivewire.com/plant_select
DRS Live Monitor plant selection with live plants and last month's production

PLC control panels

The control hardware DRS software runs on, built for your plant.

We design and build PLC control panels and operator desks, wire them to the plant, then calibrate and commission the complete system so software and hardware work as one.

Phoenix Contact ILC 131 ETH controller

Phoenix Contact ILC 131 ETH

Our core PLC: a compact controller with high-speed, real-time control over every critical batching and pump operation.

What we deliver

  • PLC panel design and build
  • Operator desks and controls
  • Installation and wiring at site
  • Calibration of every material
  • Commissioning and trial batches
  • Remote support and site service
Open PLC control panel with relays, contactors, breakers and a control transformer
DRS-Ultra control box with weight indicators for aggregate, cement, water and admix, and the batch control buttons
Phoenix Contact PLC input and output modules with labelled wiring

What the plant computer needs to run DRS.

DRS runs on a standard Windows PC at the plant. Need a serial key for the demo? Ask us.

  • Operating systemWindows 10 or later
  • Memory4 GB RAM or more
  • ProcessorIntel i3 or better
  • Storage500 GB or more

DRS Factura billing for retail shops and supermarkets

POS Retail covers barcode billing, stock batches with expiry warnings, GST reports, customer history, pending payments and multi-user access. ERP adds bill-of-materials stock, quotations, expense tracking and cloud multi-user access.

  • Barcode and unique-ID products
  • Stock batches with expiry alerts
  • GST reports for filing
  • Quotations and bills saved as PDF
  • BOM stock for goods, semi-finished and finished

Not sure which edition fits your plant?

Tell us your plant type, capacity and what you want to improve. We’ll recommend an edition and quote the panel to match.