Batching plant SCADA that weighs every batch right.

DRS software and Phoenix Contact PLC panels for concrete batching and pumping. One team builds, calibrates and supports the whole system.

11+ years automating dry, wet, skip, conveyor and mobile plants
  • DRS SCADA software

    Three editions, from small RMCs to full-scale plants with reporting.

  • PLC panels

    Built on the Phoenix Contact ILC 131 ETH and wired by our own team.

  • Calibrated to set point

    Every material is calibrated so each weighment lands on its set point.

  • Remote support

    Software issues solved over a remote session; hardware faults get a site visit.

DO IT RIGHT.

11+ years automating batching plants

The DRS-Ultra V6 screen your operators work on.

Built after studying how operators actually work: every bin, silo, weigher and timer on one screen, and settings a supervisor can change in seconds.

DRS ULTRA V6Batch screen
DRS-Ultra V6 batching screen with aggregate bins, cement, water and admix weighers, mixer, stock levels and batch details
IN-FLIGHTDeadweight and calibration
DRS-Ultra V6 in-flight and deadweight settings with the calibration table
  • In-flight correction in normal, software intelligent or fully artificial mode
  • Deadweight per material, set by hand or automatically
  • Calibration for aggregate, cement, water, admix and ice flakes

Every plant’s output, live at head office.

Two web portals read straight from DRS at each plant: production, materials and dispatch, without phone calls or end-of-day spreadsheets.

DRS LIVE MONITORdrsultralivewire.com
DRS Live Monitor dashboard with today's production, 15-day growth, daily loads and top customers, demo data
DRS MATRIX FLOWrmcreportslive.com
DRS Matrix Flow dashboard with live production, weekly dockets and the 14-day production trend

DRS Live Monitor

Production, material consumption and delivery challans across all your DRS ready-mix plants, updating as batches finish.

DRS Matrix Flow

Multi-plant dashboards for daily production, mix design, fleet and consumption, with role-based access.

PLC panels built on the Phoenix Contact ILC 131 ETH.

We design, build and wire the control panel and operator desk, then commission the plant with DRS software so hardware and software work as one.

  • Panel design, build and site wiring
  • Operator desks with indicators and controls
  • Calibration, commissioning and trial batches
  • Old panels rebuilt and upgraded
DRS-Ultra operator panel with weight indicators, a plant mimic and push buttons
PLC controller and input and output modules with labelled wiring
Phoenix Contact ILC 131 ETH controller
A control panel rebuilt by DRS, before and after

One team from site study to remote support.

The people who build your panel and install your software are the people who answer when you call.

Two-door PLC control panel with labelled relays, motor starters and terminal rows
  1. 01

    Study the plant

    Plant type, capacity and materials, and a list of what the control system has to do.

  2. 02

    Build and install

    We build the PLC panel and install it with DRS software at your site.

  3. 03

    Calibrate

    Every material is calibrated so each weighment lands on its set point.

  4. 04

    Commission

    We run the plant end to end until it batches to specification.

  5. 05

    Train your team

    Operators learn the software and the daily routine on their own plant.

  6. 06

    Support

    Software issues are solved over a remote session; hardware faults get a site visit.

Plants and panels we have automated.

Photos from plants running DRS: ready-mix producers, contractors’ project sites and the panels behind them.

  • Cement silos at a ready-mix plant
  • Batching plant with red and white cement silos, a covered mixer tower and an inclined conveyor
  • Mobile batching plant being erected on site with a crane and engineers in safety gear
  • UltraTech ready-mix plant with yellow cement silos, the mixer building, a transit mixer and the operator cabin
  • Open PLC panel with labelled motor starters
  • Batching plant with a conveyor, mixer platform and two striped cement silos
  • Macons mobile batching plant being installed beside three cement silos, with engineers at work
  • Batching plant structure, stairs and operator cabin
  • Front view of a batching plant with three red and white silos and an operator cabin
  • Engineers commissioning a mobile batching plant outside a factory shed
  • Ready-mix plant yard with transit mixers, aggregate bins, the mixer tower and a GGBS silo
  • Batching plant skip hoist and cement silos against the sky
  • Orange mobile batching plant with aggregate bins being installed on a concrete base
  • Blue mobile batching plant with four cement silos behind a yellow safety fence
  • Compact batching plant with a belt conveyor feeding the mixer and an operator cabin
  • Transit mixer truck at a batching plant
  • Project-site batching plant with a green mixer structure and cement silo in the hills
  • Aggregate bins and weigh conveyor of a batching plant under construction
  • Ready-mix concrete batching plant with yellow silos

Trusted by ready-mix companies and plant builders.

Contractors, ready-mix producers and plant manufacturers run their batching on DRS software and panels.

2016
Best customer support achiever of the year

Awarded to Do It Right Solutions by Goodwill Automations, Chennai.

DRS Ultra version 6.0 start screen

Ready-mix producers, contractors and plant builders run DRS

  • GoodWill Automation
  • EMI Infrastructure
  • BHEL
  • alStrut
  • Alpa International
  • Zephyr Technologies
  • RayMix Concrete
  • Pentacle Plant & Machineries
  • SANY
  • MD
  • SM Nursing Home

Let’s make your plant run right.

Planning a new plant, or upgrading an old panel? Tell us your plant type and capacity, and we’ll reply on WhatsApp or call you back.

Or send the full enquiry form